Aplicación del mantenimiento productivo total en celda de esmaltado robotizado N°2 – SACMI en la Corporación Cerámica S.A.
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Fecha
2024
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Universidad Antonio Ruiz de Montoya
Resumen
El presente Trabajo de Suficiencia Profesional “Aplicación del mantenimiento productivo total en Celda de esmaltado robotizado N°2 – SACMI en la Corporación Cerámica S.A” busca efectuar mejoras substanciales maximizando la efectividad y optimizando la disponibilidad del equipo; y además se considera como un piloto, y así poder replicar lo implementado en las otras 03 celdas de esmaltado robot, para posteriormente trasladarlo a los equipos críticos de toda la planta. La identificación de la problemática existente se efectuó realizando un análisis de la situación actual c0n el mét0d0 de observación directa, el método de análisis d0cumental y el desarrollo de un cuestionario.
La aplicación del TPM en el área de producción tiene como objetivo principal incrementar el “indicador de aprovechamiento”. El indicador de aprovechamiento de la celda de esmaltado robotizado N°2 - SACMI en el año 2021 ha sido 84.2%, y la meta trazada era llegar al 90% de aprovechamiento el 2022, para lograr el objetivo mayor que es tener una OEE de planta del 90%, el logro de estos objetivos permitirá un ahorro directo en el costo de oportunidad de S/ 362,900 Soles.
Finalmente, se complementó con un plan de mantenimiento autónomo, donde se identificó actividades para mantenimiento (técnicos mecánicos/electricistas) y producción (operario calificado), como parte del mantenimiento productivo total; y también se estableció la metodología Kaizen con la 5’S aplicada a las celdas de esmaltado robots, además de mejoras en los procesos aplicando SMED.
This project of Professional Sufficiency “Application of the total productive maintenance in robotized glazing cell N°2 - SACMI in Corporation Ceramic S.A.” seeks to make substantial improvements maximizing the effectiveness and optimizing the availability of the equipment: and it is also considered as a pilot, and thus to be able to replicate what was implemented in the other 03 robotized glazing cells, to later transfer it to the critical equipment of the whole plant. The identification of the existing problems was carried out by carrying out an analysis of the current situation with the method of direct observation, the method of documentary analysis and the development of a questionnaire. The main objective of applying TPM in the production area is to increase the “optimization indicator”. The optimization indicator of the robotized enameling cell N°2 - SACMI in the year 2021 has been 84.2%, and the goal was to reach 90% optimization in 2022, in order to achieve the main objective of having a plant OEE of 90%, the achievement of these objectives will allow a direct saving in the opportunity cost of S/ 362,900 Soles. Finally, an autonomous maintenance plan was applied, where activities were identified for maintenance (mechanical/electrical technicians) and production (qualified operator), as part of the total productive maintenance; and the Kaizen methodology was also established with the 5’S applied to the robotic enameling cells, as well as improvements in the processes using SMED.
This project of Professional Sufficiency “Application of the total productive maintenance in robotized glazing cell N°2 - SACMI in Corporation Ceramic S.A.” seeks to make substantial improvements maximizing the effectiveness and optimizing the availability of the equipment: and it is also considered as a pilot, and thus to be able to replicate what was implemented in the other 03 robotized glazing cells, to later transfer it to the critical equipment of the whole plant. The identification of the existing problems was carried out by carrying out an analysis of the current situation with the method of direct observation, the method of documentary analysis and the development of a questionnaire. The main objective of applying TPM in the production area is to increase the “optimization indicator”. The optimization indicator of the robotized enameling cell N°2 - SACMI in the year 2021 has been 84.2%, and the goal was to reach 90% optimization in 2022, in order to achieve the main objective of having a plant OEE of 90%, the achievement of these objectives will allow a direct saving in the opportunity cost of S/ 362,900 Soles. Finally, an autonomous maintenance plan was applied, where activities were identified for maintenance (mechanical/electrical technicians) and production (qualified operator), as part of the total productive maintenance; and the Kaizen methodology was also established with the 5’S applied to the robotic enameling cells, as well as improvements in the processes using SMED.
Descripción
Palabras clave
Mantenimiento, Máquinas, Robots, Productividad, Empresas, Ingeniería industrial
Citación
Vasquez, M. (2024). Aplicación del mantenimiento productivo total en celda de esmaltado robotizado N°2 – SACMI en la Corporación Cerámica S.A. [Trabajo de suficiencia profesional, Universidad Antonio Ruiz de Montoya]. Repositorio Institucional UARM. http://hdl.handle.net/20.500.12833/2733